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Project · Toyota Hilux · Overland Build

The Overland Hilux.

A Hilux Vigo set up to disappear into the trees for a weekend and come back without drama, touring suspension, a roof over your head and the gear to back it up.

Vehicle Toyota Hilux Vigo Setup Overland touring Owner Ryan Status Completed
Black Toyota Hilux Vigo overland build with canopy and roof rack by USJ 4x4 Garage

An overland truck is only as good as the least reliable thing on it. Ryan's Hilux Vigo was built as one complete touring rig, suspension, protection, storage and sleeping sorted together as a system, so it works as a vehicle you actually live out of rather than a show truck with accessories bolted on.

The objective

A Hilux that carries everything for a trip, sleeps two up off the ground, and drives home the same as it drove out. Comfortable on the road, capable off it, and reliable enough to trust a long way from the workshop.

Suspension and stance

The build started underneath. Touring kit is dead weight if the springs cannot carry the load, so the truck went onto Dobinsons suspension sized for the weight it actually carries, sitting on mud terrains with the clearance to match.

"Touring kit is dead weight if the suspension underneath it cannot carry the load. That is where this build started."

Living out of it

On top of that went the touring hardware: bull bar and driving lights up front, a canopy and roof rack over the tub, a roof-top tent for two, and a snorkel for the water and dust. Everything mounted properly so it can be loaded, slept in and driven hard without shaking loose.

Build sheet
Base vehicleToyota Hilux Vigo
EngineToyota D-4D turbo diesel
SuspensionDobinsons
ProtectionBull bar
StorageCanopy & roof rack
SleepingRoof-top tent
TyresMud terrain
UseOverland touring
StatusCompleted
OwnerRyan

The photos

Where it is now

Out being used the way it was built to be: a Hilux that heads for the trees loaded for a weekend and comes back without a story to tell, which on an overland truck is exactly the point.

Built for Ryan by USJ 4x4 Garage, Subang Jaya, Selangor. Documented on our Facebook and Instagram through the build.

Planning an overland build?

Tell us the vehicle and how far you want to go with it. We will build it as one system, not a pile of accessories.